For automated storage and retrieval systems (AS/RS), plastic pallets reinforced with steel pipes are mandatory; they are essentially unusable without

Monday, March 30, 2026
Daphne Lan

I. Why are metal pipes essential for automated storage and retrieval systems?

 

Automated storage and recovery (AS/RS) systems place extremely high rigidity requirements on pallets, which pure plastic pallets cannot meet:

 

 **Load capacity is key:** AS/RS pallets are mostly stored across beams (supported at both ends, suspended in the middle).

 

**Pallets without metal pipes:** Under heavy loads, they will bend and collapse, potentially jamming stacker cranes and causing goods to fall.

 

**Pallets with metal pipes:** Extremely strong bending resistance, no deformation or collapse, ensuring safe operation.

 

**Extremely high dimensional accuracy requirements:** Stacker cranes, conveyors, and elevators have extremely strict requirements for length, width, flatness, and diagonal errors.

 

**Metal pipes:** They lock in dimensions, preventing deformation and misalignment over long-term use.

 

**Stable operation, no jamming:** If an AS/RS jams, the entire line stops, resulting in extremely high maintenance costs.

 

**Metal-plastic composite pallets:** Sufficient rigidity and stable center of gravity, suitable for high-speed stacker cranes. **Long service life:** Automated AS/RS typically operate 24 hours a day with extremely frequent turnover. **Pallets with metal pipes have a lifespan 2-3 times longer than those without.

 

II. Key parameters for pallets used in automated AS/RS (select directly from these):**

 

Structure: Built-in galvanized steel pipes (multiple reinforcements at the bottom)

 

Material: Brand new HDPE, anti-aging, low-temperature resistant

 

Size: Commonly used 1200×1000mm (depending on your pallet location)

 

Load Capacity:

Dynamic Load ≥ 1.0–1.5t

Rack Load ≥ 1.0t

 

Recommended Structure: Axle-shaped bottom / Grid-shaped bottom (facilitates four-way forklift access and conveyor passage)

 

Must be fully welded with steel pipes, no loosening or detachment

 

III. Simple Conclusion

 

Automated Warehouse Retrieval System (AS/RS) → Must use metal pipe plastic pallets

Pallets without metal pipes → Cannot be used on AS/RS racks, only for ground use

 

Tell me:

Pallet size (1200*1000, 1100*1100)

Weight of goods per pallet

Is it a low-temperature cold storage?

I can directly provide you with the most suitable AS/RS model and configuration.

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