For automated storage and retrieval systems (AS/RS), plastic pallets reinforced with steel pipes are mandatory; they are essentially unusable without

Monday, March 30, 2026
Carson Yang

I. Why are metal pipes essential for automated storage and retrieval systems?

 

Automated storage and recovery (AS/RS) systems place extremely high rigidity requirements on pallets, which pure plastic pallets cannot meet:

 

 **Load capacity is key:** AS/RS pallets are mostly stored across beams (supported at both ends, suspended in the middle).

 

**Pallets without metal pipes:** Under heavy loads, they will bend and collapse, potentially jamming stacker cranes and causing goods to fall.

 

**Pallets with metal pipes:** Extremely strong bending resistance, no deformation or collapse, ensuring safe operation.

 

**Extremely high dimensional accuracy requirements:** Stacker cranes, conveyors, and elevators have extremely strict requirements for length, width, flatness, and diagonal errors.

 

**Metal pipes:** They lock in dimensions, preventing deformation and misalignment over long-term use.

 

**Stable operation, no jamming:** If an AS/RS jams, the entire line stops, resulting in extremely high maintenance costs.

 

**Metal-plastic composite pallets:** Sufficient rigidity and stable center of gravity, suitable for high-speed stacker cranes. **Long service life:** Automated AS/RS typically operate 24 hours a day with extremely frequent turnover. **Pallets with metal pipes have a lifespan 2-3 times longer than those without.

 

II. Key parameters for pallets used in automated AS/RS (select directly from these):**

 

Structure: Built-in galvanized steel pipes (multiple reinforcements at the bottom)

 

Material: Brand new HDPE, anti-aging, low-temperature resistant

 

Size: Commonly used 1200×1000mm (depending on your pallet location)

 

Load Capacity:

Dynamic Load ≥ 1.0–1.5t

Rack Load ≥ 1.0t

 

Recommended Structure: Axle-shaped bottom / Grid-shaped bottom (facilitates four-way forklift access and conveyor passage)

 

Must be fully welded with steel pipes, no loosening or detachment

 

III. Simple Conclusion

 

Automated Warehouse Retrieval System (AS/RS) → Must use metal pipe plastic pallets

Pallets without metal pipes → Cannot be used on AS/RS racks, only for ground use

 

Tell me:

Pallet size (1200*1000, 1100*1100)

Weight of goods per pallet

Is it a low-temperature cold storage?

I can directly provide you with the most suitable AS/RS model and configuration.

Recommended for you
What Plastic Pallet Specifications Do I Need for AGV Automated Warehouses?
What Plastic Pallet Specifications Do I Need for AGV Automated Warehouses?
What is an Anti-Static Plastic Pallet and What Industries Use It?
What is an Anti-Static Plastic Pallet and What Industries Use It?
Diagram of mold, material, process, and equipment factors causing brittleness. - Weihong
Comprehensive Analysis of the Causes of Plastic Pallet Brittleness: A Comprehensive Troubleshooting Guide from Molds and Raw Materials to Processing
Comprehensive Analysis of the Causes of Plastic Pallet Brittleness: A Comprehensive Troubleshooting Guide from Molds and Raw Materials to Processing
Plain top pallet and perforated pallet - Weihong
Plain Top vs Perforated Plastic Pallet: Key Differences & How to Choose
Plain Top vs Perforated Plastic Pallet: Key Differences & How to Choose
Product Categories
You may also like
Pallet for Printing - Weihong
ZJ1075-175 Nine-leg Printing Pallet

The nine-leg sing-sided printing plastic pallet is a solid and durable packaging solution designed for medium load printing and general cargo storage, and transport. It’s made of virgin HDPE or PP, featuring in robust structure, reinforced configuration with steel pipes, and a steady loading capacity. 

ZJ1075-175 Nine-leg Printing Pallet
Plastic Pallet ZJ1010-150 T - Weihong
ZJ1010-150 Six-runner Single-sided Plastic Pallet

The six-runner plastic pallet, open or closed deck, is a solid and durable packaging solution designed for general and medium to heavy-duty cargo stacking, storage and transport. It’s made of virgin HDPE or PP, featuring in robust structure, a reinforced configuration with steel cores for the rack and shelf, and a steady loading capacity. 

ZJ1010-150 Six-runner Single-sided Plastic Pallet
Plastic Pallet 1111-155 Size - Weihong
ZJ1111-155 Three-runner Single-sided Plastic Pallet

The three-runner single-sided plastic pallet is a solid and durable packaging solution designed for general and medium to heavy-duty cargo storage, transport and automated storage use. It’s made of virgin HDPE or PP, featuring in robust structure, reinforced configuration with steel cores for rack and shelf, and a steady loading capacity. 

ZJ1111-155 Three-runner Single-sided Plastic Pallet
Plastic Pallet ZJ1111-150 T - Weihong
ZJ11111-150 Reversible Heavy Duty Plastic Pallet

The reversible plastic pallet, open deck or closed deck, is a solid and durable packaging solution designed for general and medium to heavy-duty cargo stacking, storage and transport. It’s made of virgin HDPE or PP, featuring a robust structure, a reinforced configuration with steel cores for the rack and shelf, and a steady loading capacity for both sides. 

ZJ11111-150 Reversible Heavy Duty Plastic Pallet

Request More Information About Plastic Pallets

Have questions or need detailed insights on this article? Fill out the form below to contact our team for comprehensive information and support related to our plastic pallet solutions.

Name must not exceed 100 characters.
Invalid email format or length exceeds 100 characters. Please re-enter.
Please enter a valid phone number!
Company Name must not exceed 150 characters.
Content must not exceed 3000 characters.
Contact customer service
×

Talk to Our Experts Today

Get quick answers and professional support for your logistics needs.

Name must not exceed 100 characters.
Invalid email format or length exceeds 100 characters. Please re-enter.
Please enter a valid phone number!
Company Name must not exceed 150 characters.
Content must not exceed 3000 characters.
×

Get Your Best Price in Minutes

Share your requirements and receive a fast, accurate quotation.

Name must not exceed 100 characters.
Invalid email format or length exceeds 100 characters. Please re-enter.
Please enter a valid phone number!
Company Name must not exceed 150 characters.
Content must not exceed 3000 characters.
×

Build the Perfect Pallet for Your Operation

Customized pallets engineered to fit your equipment, load, and workflow.

Name must not exceed 100 characters.
Invalid email format or length exceeds 100 characters. Please re-enter.
Please enter a valid phone number!
Company Name must not exceed 150 characters.
Content must not exceed 3000 characters.
×

Your Logistics Challenges—Solved

Receive a tailored pallet solution designed for your industry.

Name must not exceed 100 characters.
Invalid email format or length exceeds 100 characters. Please re-enter.
Please enter a valid phone number!
Company Name must not exceed 150 characters.
Content must not exceed 3000 characters.