For automated storage and retrieval systems (AS/RS), plastic pallets reinforced with steel pipes are mandatory; they are essentially unusable without
I. Why are metal pipes essential for automated storage and retrieval systems?
Automated storage and recovery (AS/RS) systems place extremely high rigidity requirements on pallets, which pure plastic pallets cannot meet:
**Load capacity is key:** AS/RS pallets are mostly stored across beams (supported at both ends, suspended in the middle).
**Pallets without metal pipes:** Under heavy loads, they will bend and collapse, potentially jamming stacker cranes and causing goods to fall.
**Pallets with metal pipes:** Extremely strong bending resistance, no deformation or collapse, ensuring safe operation.
**Extremely high dimensional accuracy requirements:** Stacker cranes, conveyors, and elevators have extremely strict requirements for length, width, flatness, and diagonal errors.
**Metal pipes:** They lock in dimensions, preventing deformation and misalignment over long-term use.
**Stable operation, no jamming:** If an AS/RS jams, the entire line stops, resulting in extremely high maintenance costs.
**Metal-plastic composite pallets:** Sufficient rigidity and stable center of gravity, suitable for high-speed stacker cranes. **Long service life:** Automated AS/RS typically operate 24 hours a day with extremely frequent turnover. **Pallets with metal pipes have a lifespan 2-3 times longer than those without.
II. Key parameters for pallets used in automated AS/RS (select directly from these):**
Structure: Built-in galvanized steel pipes (multiple reinforcements at the bottom)
Material: Brand new HDPE, anti-aging, low-temperature resistant
Size: Commonly used 1200×1000mm (depending on your pallet location)
Load Capacity:
Dynamic Load ≥ 1.0–1.5t
Rack Load ≥ 1.0t
Recommended Structure: Axle-shaped bottom / Grid-shaped bottom (facilitates four-way forklift access and conveyor passage)
Must be fully welded with steel pipes, no loosening or detachment
III. Simple Conclusion
Automated Warehouse Retrieval System (AS/RS) → Must use metal pipe plastic pallets
Pallets without metal pipes → Cannot be used on AS/RS racks, only for ground use
Tell me:
Pallet size (1200*1000, 1100*1100)
Weight of goods per pallet
Is it a low-temperature cold storage?
I can directly provide you with the most suitable AS/RS model and configuration.
For automated storage and retrieval systems (AS/RS), plastic pallets reinforced with steel pipes are mandatory; they are essentially unusable without
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About Products
Are there other sizes available apart from the ones on your website?
Yes, more sizes and styles of the plastic pallets and boxes are under development. Please contact us to check for availability.
What's the lead time if I place order?
Lead time for a 40HQ (370-1140pcs) is about 5-15 days depends on the style and size of the pallet.
Are your products compliant with EU/US food contact safety regulations?
Even though our plastic pallets or boxes are not food contact direct material, we adhere to the relative laws and regulations to use non-toxic raw material for our products.
What materials are your prodcuts made of?
After-Sales Service and Support
Who should I contact if quality issue is found when I receive the goods?
Please file complaint to the sales person you contacted for the order and your needs will be forwarded to our technical team for analysis.
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The three-runner closed-deck hygienic plastic pallet is a solid and durable packaging solution designed for general and especially food and medicine storage and transport. It’s made of virgin HDPE or PP, featuring a flat surface and even bottom for hygienic consideration, a reinforced configuration with steel cores for rack and shelf, and a steady loading capacity.
ZJ1010-150 Six-runner Single-sided Plastic Pallet
The six-runner plastic pallet, open or closed deck, is a solid and durable packaging solution designed for general and medium to heavy-duty cargo stacking, storage and transport. It’s made of virgin HDPE or PP, featuring in robust structure, a reinforced configuration with steel cores for the rack and shelf, and a steady loading capacity.
ZJ11111-150 Double-sided Heavy Duty Plastic Pallet
The double-sided plastic pallet, open deck or closed deck, is a solid and durable packaging solution designed for general and medium to heavy-duty cargo stacking, storage and transport. It’s made of virgin HDPE or PP, featuring a robust structure, a reinforced configuration with steel cores for the rack and shelf, and a steady loading capacity for both sides.
ZJ1208-155 Three-runner Single-sided Plastic Pallet
The three-runner single-sided plastic pallet is a solid and durable packaging solution designed for general and medium to heavy-duty cargo storage, transport and automated storage and retrieval system (AS/RS) use. It’s made of virgin HDPE or PP, featuring in robust structure, reinforced configuration with steel cores for rack and shelf, and a steady loading capacity.
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