For automated storage and retrieval systems (AS/RS), plastic pallets reinforced with steel pipes are mandatory; they are essentially unusable without

Monday, March 30, 2026
Daphne Lan

I. Why are metal pipes essential for automated storage and retrieval systems?

 

Automated storage and recovery (AS/RS) systems place extremely high rigidity requirements on pallets, which pure plastic pallets cannot meet:

 

 **Load capacity is key:** AS/RS pallets are mostly stored across beams (supported at both ends, suspended in the middle).

 

**Pallets without metal pipes:** Under heavy loads, they will bend and collapse, potentially jamming stacker cranes and causing goods to fall.

 

**Pallets with metal pipes:** Extremely strong bending resistance, no deformation or collapse, ensuring safe operation.

 

**Extremely high dimensional accuracy requirements:** Stacker cranes, conveyors, and elevators have extremely strict requirements for length, width, flatness, and diagonal errors.

 

**Metal pipes:** They lock in dimensions, preventing deformation and misalignment over long-term use.

 

**Stable operation, no jamming:** If an AS/RS jams, the entire line stops, resulting in extremely high maintenance costs.

 

**Metal-plastic composite pallets:** Sufficient rigidity and stable center of gravity, suitable for high-speed stacker cranes. **Long service life:** Automated AS/RS typically operate 24 hours a day with extremely frequent turnover. **Pallets with metal pipes have a lifespan 2-3 times longer than those without.

 

II. Key parameters for pallets used in automated AS/RS (select directly from these):**

 

Structure: Built-in galvanized steel pipes (multiple reinforcements at the bottom)

 

Material: Brand new HDPE, anti-aging, low-temperature resistant

 

Size: Commonly used 1200×1000mm (depending on your pallet location)

 

Load Capacity:

Dynamic Load ≥ 1.0–1.5t

Rack Load ≥ 1.0t

 

Recommended Structure: Axle-shaped bottom / Grid-shaped bottom (facilitates four-way forklift access and conveyor passage)

 

Must be fully welded with steel pipes, no loosening or detachment

 

III. Simple Conclusion

 

Automated Warehouse Retrieval System (AS/RS) → Must use metal pipe plastic pallets

Pallets without metal pipes → Cannot be used on AS/RS racks, only for ground use

 

Tell me:

Pallet size (1200*1000, 1100*1100)

Weight of goods per pallet

Is it a low-temperature cold storage?

I can directly provide you with the most suitable AS/RS model and configuration.

Recommended for you
立库使用图 - Weihong

For automated storage and retrieval systems (AS/RS), plastic pallets reinforced with steel pipes are mandatory; they are essentially unusable without

For automated storage and retrieval systems (AS/RS), plastic pallets reinforced with steel pipes are mandatory; they are essentially unusable without
Plastic Pallet ZJ1311-150 S - Weihong

Which types of plastic pallets—nine-legged, three-runners, six-runners, and double-sided—are suitable for racking, and which are not?

Which types of plastic pallets—nine-legged, three-runners, six-runners, and double-sided—are suitable for racking, and which are not?
nestable plastic pallets - Weihong

Why Your Warehouse Needs Nestable Plastic Pallets: The 2026 Sustainability Roadmap

Why Your Warehouse Needs Nestable Plastic Pallets: The 2026 Sustainability Roadmap
high-bay racking systems loaded with uniform blue plastic pallets. - Weihong

Guide to Selecting Plastic Pallets for Automated Storage and Retrieval Systems (ASRS) in the Food Industry

Guide to Selecting Plastic Pallets for Automated Storage and Retrieval Systems (ASRS) in the Food Industry
Prdoucts Categories
FAQ
About Products
Are there other sizes available apart from the ones on your website?

Yes, more sizes and styles of the plastic pallets and boxes are under development. Please contact us to check for availability. 

What's the lead time if I place order?

Lead time for a 40HQ (370-1140pcs) is about 5-15 days depends on the style and size of the pallet. 

Are your products compliant with EU/US food contact safety regulations?

Even though our plastic pallets or boxes are not food contact direct material, we adhere to the relative laws and regulations to use non-toxic raw material for our products.

What materials are your prodcuts made of?
Our plastic pallets and boxes are mainly made of virigin HDPE or PP.Modified raw material is also available under request.
After-Sales Service and Support
Who should I contact if quality issue is found when I receive the goods?

Please file complaint to the sales person you contacted for the order and your needs will be forwarded to our technical team for analysis. 

You may also like
1210-150H2 - Weihong

ZJ1210-150H Three-runner Closed Deck Hygienic Plastic Pallet

The three-runner closed-deck hygienic plastic pallet is a solid and durable packaging solution designed for general and especially food and medicine storage and transport. It’s made of virgin HDPE or PP, featuring a flat surface and even bottom for hygienic consideration, a reinforced configuration with steel cores for rack and shelf, and a steady loading capacity. 

ZJ1210-150H Three-runner Closed Deck Hygienic Plastic Pallet
Plastic Pallet ZJ1010-150 T - Weihong

ZJ1010-150 Six-runner Single-sided Plastic Pallet

The six-runner plastic pallet, open or closed deck, is a solid and durable packaging solution designed for general and medium to heavy-duty cargo stacking, storage and transport. It’s made of virgin HDPE or PP, featuring in robust structure, a reinforced configuration with steel cores for the rack and shelf, and a steady loading capacity. 

ZJ1010-150 Six-runner Single-sided Plastic Pallet
Plastic Pallet ZJ1111-150 T - Weihong

ZJ11111-150 Double-sided Heavy Duty Plastic Pallet

The double-sided plastic pallet, open deck or closed deck, is a solid and durable packaging solution designed for general and medium to heavy-duty cargo stacking, storage and transport. It’s made of virgin HDPE or PP, featuring a robust structure, a reinforced configuration with steel cores for the rack and shelf, and a steady loading capacity for both sides. 

ZJ11111-150 Double-sided Heavy Duty Plastic Pallet
Plastic Pallet ZJ1208-155 Top - Weihong

ZJ1208-155 Three-runner Single-sided Plastic Pallet

The three-runner single-sided plastic pallet is a solid and durable packaging solution designed for general and medium to heavy-duty cargo storage, transport and automated storage and retrieval system (AS/RS) use. It’s made of virgin HDPE or PP, featuring in robust structure, reinforced configuration with steel cores for rack and shelf, and a steady loading capacity. 

ZJ1208-155 Three-runner Single-sided Plastic Pallet

Request More Information About Plastic Pallets

Have questions or need detailed insights on this article? Fill out the form below to contact our team for comprehensive information and support related to our plastic pallet solutions.

Name must not exceed 100 characters.
Invalid email format or length exceeds 100 characters. Please re-enter.
Please enter a valid phone number!
Company Name must not exceed 150 characters.
Content must not exceed 3000 characters.
Contact customer service
×

Talk to Our Experts Today

Get quick answers and professional support for your logistics needs.

Name must not exceed 100 characters.
Invalid email format or length exceeds 100 characters. Please re-enter.
Please enter a valid phone number!
Company Name must not exceed 150 characters.
Content must not exceed 3000 characters.
×

Get Your Best Price in Minutes

Share your requirements and receive a fast, accurate quotation.

Name must not exceed 100 characters.
Invalid email format or length exceeds 100 characters. Please re-enter.
Please enter a valid phone number!
Company Name must not exceed 150 characters.
Content must not exceed 3000 characters.
×

Build the Perfect Pallet for Your Operation

Customized pallets engineered to fit your equipment, load, and workflow.

Name must not exceed 100 characters.
Invalid email format or length exceeds 100 characters. Please re-enter.
Please enter a valid phone number!
Company Name must not exceed 150 characters.
Content must not exceed 3000 characters.
×

Your Logistics Challenges—Solved

Receive a tailored pallet solution designed for your industry.

Name must not exceed 100 characters.
Invalid email format or length exceeds 100 characters. Please re-enter.
Please enter a valid phone number!
Company Name must not exceed 150 characters.
Content must not exceed 3000 characters.